ERP at Textile Manufacturers / Traders - Surat

ERP at Embroidery Industry – Surat

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ERP at Fabric Manufacturing ( Weaving & Knitting ) – Surat

November 25, 2022

Published by admin_hns at November 24, 2022

Textile manufacturing is a huge industry that entails the conversion of fiber into yarn, and that yarn into fabric.

Textile Manufacturing: Unweave the Key to Success

Textile manufacturing is a huge and diverse industry. It’s crazy to think that the very shirt on your back represents millions of years of innovation, as far back as the prehistoric times, with the earliest known evidence of textile making (weaving) dating back to around 5000 BCE.

The clothes we wear, the carpets we walk on, the very art we appreciate.

All these different things stem from the same manufacturing processes and can either provide comfort or an essential need for survival.

These fabrics are dyed, printed, or fabricated into clothes and various other items. Different types of fibers are used to produce yarn, with cotton remaining the most important natural fiber. In 2007, 25 million tons of cotton were produced from 35 million hectares across the globe.

Textile production is a long and complex process, and it produces tons of different finished products.

Textile Manufacturing & Its Market Growth in India

India’s textiles sector is one of the oldest industries in the Indian economy, dating back to several centuries. The industry is extremely varied, with hand-spun and hand-woven textiles sectors at one end of the spectrum, with the capital-intensive sophisticated mills sector at the other end. The fundamental strength of the textile industry in India is its strong production base of a wide range of fibre/yarns from natural fibres like cotton, jute, silk and wool, to synthetic/man-made fibres like polyester, viscose, nylon and acrylic.

The Indian textile manufacturing is expected to grow at 10% CAGR from 2019-20 to reach US$ 190 billion by 2025-26. India has a 4% share of the global trade in textiles and apparel.

India is the world’s largest producer of cotton. Estimated production stood at 362.18 lakh bales during cotton season 2021-22. Domestic consumption for the 2021-22 cotton season is estimated to be at 338 lakh bales. Cotton production in India is projected to reach 7.2 million tonnes (~43 million bales of 170 kg each) by 2030, driven by increasing demand from consumers.

The technical textiles market for automotive textiles is projected to increase to US$ 3.7 billion by 2027, from US$ 2.4 billion in 2020. Similarly, the industrial textiles market is likely to increase at an 8% CAGR from US$ 2 billion in 2020 to US$ 3.3 billion in 2027. The overall Indian textiles market is expected to be worth more than US$ 209 billion by 2029.

Surat police launch mobile app to tackle fraudulent textile traders

Surat police have launched the ‘Textile Suraksha Setu’ app to tackle the menace posed by fly-by-night firms to the textile industry in Surat on May 24.

This application, which presently can only be accessed by Surat police, allows both textile traders and brokers to register themselves by inputting necessary details in it.

The app was developed after the textile industry in Surat was rocked by a spate of fraudulent transactions.

Key Challenges Faced by Textile Manufacturers

Running a textile factory is not an easy task. There are too many processes to manage at the same time . This includes scheduling production machinery, managing spinneries, streamlining weaving and knitting and finalizing dyeing and printing processes. Textile manufacturing businesses are always running against time due to the short life of fashion trends. The unseen benefit here comes from the number of fresh orders from brands and retailers. But then there are economic fluctuations to be catered to as well.

After manufacturing processes are dealt with, textile manufacturers need to manage inventory and logistics. Completed products need to be dispatched to retail stores on time. This requires scheduling vehicles and making rosters for drivers. Once the products reach the stores, the textile businesses must manage the staff, customers, and sales.

Textile manufacturers must tackle industry specific obstacles and processes, such as:

Ever-changing fashion trends
Order and dye batch planning
Stock management and warehousing
Product data management and insights
Product lifecycle management
Managing numerous textile manufacturing machines
Demand for customized products and smaller lot sizes

What is the need for an ERP Software in the Textile Manufacturing

The textile manufacturing is one of the most dynamic and crucial industries across the world that was worth approximately $3,000 trillion. The journey of your fashion, textile, and apparel business will significantly transition if you implement a powerful ERP system specific to the apparel industry to help increase your work productivity and your bottom line. Many textile manufacturers don’t rely on ERP and as a result, have pain points in operations and that hurts their growth.

Pain points that apparel manufacturers face :

No integration
Lack of real-time management
Minimal data security
Excess or inventory stock-outs

In this world of thriving technology, ERP is the key to streamlining every function in a textile manufacturing unit. ERP is an integrated business application that helps you systematically manage operations to increase productivity and save time.

An ERP system helps you automate to lowers costs and improve employee satisfaction with the smooth flow of information between departments. ERP lets you address both tangible and intangible savings by offering state-of-the-art functionality that can be tailored to your specific business needs.

Benefits of installing an ERP Software in Textile Manufacturing / Trading Business

The textile industry is not only limited to stocking in manufacturing, stocking and distribution. Channel management and sales production, inventory management, quality management and control also play an important role in this sector. What if we told you that all these important processes can be automated with the help of an ERP system

The textile company often has trouble keeping track of its stocks, material requirements planning, and material production schedules. A customized and complete ERP solution provides a single interface for various modules such as production, sales, purchasing, stock certificate, accounting, distribution and other assets.

Benefits of the ERP system that textile companies experience after the implementation of ERP :

Management Reporting and Financial Data Customized
Collaboration and Communication
Better Security Data
Scalability
Reduction in Cycle Time
Reduced Machine Downtime
Sales Development
Dyehouse Management
Customer Management
Database Integration

ERP software systems play an active role in the textile manufacturing. It offers companies a clear advantage over other competitive businesses. An ideal ERP solution will provide higher goals within the company. In addition, the solutions will transform core requirements for retail businesses by seamlessly integrating them into products.