Case Studies of Solutions for Critical Processes in various Industries
Solar Panel Manufacturing
Production Manufacturing Addon : One of the very critical aspect of Solar Panel Manufacturing is to capture the stage wise live production data entry. The challenge is in coping with the speed of manufacturing with the time taken to update the Batch wise Raw Material consumption as per the BOM. This is especially important to track the panel wise batch number of the components used to manufacture it. We have specifically created an addon to overcome this time limitation to ensure that the manufacturing processes are not hampered.
Management of Quality Control (QC) Documents QC being of utmost importance for the Solar Panel Manufacturing industry, we have developed a specific add on for the management of the entire Quality Control Process integrated with the manufacturing processes. We can manage the quality parameters at all levels such as Input QC for the solar cells, Work in Process (WIP) at all the various stages - Electro Luminiscence Stage, Sun Testing and Final Testing.
Apparel Manufacturing
Size & Variant Management Automation : We have created this specific Automation Addon module to generate
the multiple SKUs based on styles, designs, sizes etc. We have taken the automation even further by
even generating the size wise Bill of Materials adjusting the quantities of the different components for the different SKUs.
This feature is very uselul for all Apparel Manufacturing Units. Another critical aspect that the automation manages is
the size wise variation even in the input items. This automation is very critical for the Lingerie Manufacturing
Time and Action Module : We have created this specific addon module to track the time schedule each
process involved in the entire procurement as well as the manufacturing cycle on an order to order basis
This feature serves as a powerful control mechanisim to ensure that the manufacturing cycle is monitored live
You can setup a template outlining the scheduled days for completing each stage & ensure that the deliveries are within the timelines
Textile Process House
Taka Wise Lot Movement : One of the major challenges in the processomg of textile fabrics is to track the movement of taka across the stages of processing of the fabric. We have developed an addon wherein we can not only track it on the inward lot basis but also on the batch basis created by mixing multiple lots across variouls clients
Stage wise Costing Solution : - We have created this specific addon module to track the costing of each
process involved in the entire procurement as well as the manufacturing cycle on an order to order basis
This feature serves as a powerful cost control mechanisim to ensure that the costs are monitored live
Thus you may setup a budget for each stage & ensure that the costs are within the budgets
Fabrics Manufacturer
Tracking of Inventory at Value adder : Value Addition in the form of manual embroidery, fixing of stones etc is now a days extensively used in ladies outfits such as Sarees, Dreses, Gowns, Chania Cholies etc. This process is outsourced to the local "karigars" in which the raw materials are supplied and the artisans return back the finished goods. The biggest challenges that the manufacturer faces is in the management of rawmaterial balance with the artisan. The whole process is further complicated by the fact that each garment has to be processed at multiple artisans for different type of work. In order to manage this we have created a special addon in which not only the stock is managed but also the product costing can be tracked as per the actuals cosidering even the wastages and damages.
Packaging Manufacturing
Management of Plant Maintenance Department Plant mintainence plays a very important part in maintaining the overall effeciency as well as minimising the unexpected breakdowns. SAP B1 doesn't have any inbuilt module for the same. We have created an Add On specifically for managing both the Breakdown as well as Preventive Maintanence Activities. This way you can manage & automate the entire department
Master Approval Masters play a very critical role in maintaining the integrity of any ERP system. Tight control in creation of new masters such as GL Accounts, Inventory Masters etc is mandatory. Unfortunately SAP B1 does not have any approval system attached to the Master Creation Process.
We have created a Add On which overcomes this limitation and thus helps you to maintain the health of your Masters.
We have created a Add On which overcomes this limitation and thus helps you to maintain the health of your Masters.